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Requirement :
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Bid for - Equipment Upkeeping and House Keeping Activities of Process Area Related to White Area of Alumina Refinerynalco Damanjodi -1 Industrial Safety Shoe , 2 Safety Helmet, 3 Chemical Safety Goggles , 4 Safety goggles for Cutting/welding, 5 Face Shield, 6 Ear Plugs/Ear Muffs, 7 Safety Belt, 8 Cotton Hand gloves, 9 Heat resistant hand gloves, 10 Acid/Alkali proof hand gloves, 11 Acid/Alkali proof Apron, 12 Electric resistant hand gloves, 13 Fire protection apron, 14 Anti-dust mask respirator/Nose mask, 15 Gum boots, 1 1.1.1 Disc filter dressing No 22562 52.00, 2 1.2.1 Disc filter cleaning during annual O/H of Ph-1, 2&3 No 13 10810.00, 3 1.2.2 Disc filter cleaning during annual O/H of Ph-4 No 8 15000.00, 4 1.2.3 During preventive maintenance / breakdown of ph-1, 2&3 No 135 1407.00, 5 1.2.4 During preventive maintenance/Breakdown of Ph-4 No 95 2448.00, 6 1.2.5 Sector changing in Ph-4 disc filter No 9375 147.00, 7 1.2.6 Bush changing in disc filter No. 12020 31.00, 8 1.3 Shift Works No of shifts 2190 4205.00, 9 1.4 Cleaning / descaling pump / motor hydro-coupling base, frame and foundation No 207 80.00, 10 1.5.1 Small equipments like valves upto 16", small pumps upto, 200/410, SL separating cyclone strainer, flange cleaning No 2118 77.00, 11 1.5.2 Big pump and valves more than 16", ISC, strainer &, classifying cyclone feed pump strainer, mandoor No 969 214.00, 12 1.5.3 Very big equipments like disc filters chute, classifier grill, , cone, gearbox etc No 855 669.00, 13 1.6.1 Floor Without any hydrate / scale M2 2003999.1 0.23, 14 1.6.2 Floor Upto 1/2" thick layer of hydrate M2 602786 0.89, 15 1.6.3 Floor more than 1/2' thick layer of hydrate M3 65758 46.00, 16 1.6.4 Drain hard scale removal M 12099 62.00, 17 1.7.1 Pipe Upto 2" RM 690 19.00, 18 1.7.2 Pipe 3" to 8" RM 3077 39.00, 19 1.7.3 Nozzle of all sizes No 834 50.00, 20 1.8.1 Distribution tray cleaning No 1424 139.00, 21 1.8.2 Strainer cleaning No 141 54.00, 22 1.9.1 Precipitator launder gate de-scaling No 297 464.00, 23 1.9.2 Direct launder Cleaning No 125 589.00, 24 1.9.3 By pass launder Cleaning No 88 1179.00, 25 1.9.4 Plunger area cleaning No 75 1179.00, 26 1.10 Hydrate mixing tank chute cleaning No 44 89.00, 27 1.11 Hydrate mixing tank pump strainer cleaning No 4 89.00, 28 1.12.1 Water sponging / sweeping No 2337 249.00, 29 1.12.2 Wall filter / blower suction filter cleaning No 265 372.00, 30 1.13 Oil reclaimation from oil water separation pit Barrel 51 296.00, 31 1.14 Miscellaneous cleaning job during calciners annual shut, down No 7 37519.00, 32 1.15.1 Oil lance cleaning No 318 127.00, 33 1.15.2 Oil pump suction strainer cleaning No 175 52.00, 34 1.16 Sweeping of all floors of calcination plant No 2365 780.00, 35 1.17.1 Drum filter-22, 23, 24, 713 cloth removal and fitting No 8 29081.00, 36 1.17.2 Drum filter-1012, 1013 cloth removal and fitting No 5 56952.00, 37 1.17.3 Complete one Drum filter wire tightening No 218 279.00, 38 1.17.4 Partial tightening of drum filter wire No 2097 54.00, 39 1.18 Chemical dosing of CT- II Days 613 187.00, 40 1.19.1 Revival of sump tank agitator No 801 322.00, 41 1.19.2 Revival of precipitator agitator, 42 1.19.3 Revival of seed/overflow/product hydrate tank agitator No 8 1424.00, 43 1.19.4 Revival of spent liquor Tank agitator No 14 534.00, 44 1.20 miscellaneuous activities Days 885 841.00, 45 1.21 Cleaning of drum filter floor No 604 447.00, 46 1.22 Cleaning of conveyor floor No 604 407.00, 47 1.23 Cleaning of Oil tank area No 131 413.00, 48 1.24.1 CGM drum shifting No 2841 75.00, 49 1.24.2 CGM drum cleaning, painting & shifting to the, designated place No 2957 69.00, 50 1.25 LDO tank cleaning No 1 2424.00, 51 1.26 Leakage arrested No 108 27.00, 52 1.27 CT - II / CT - IV side wall cleaning No 1 268.00, 53 1.28 09 Area tank top cleaning No 211 510.00, 54 1.29 Algae cleaning and removal M2 13633 9.00, 55 1.30 Drum filter cloth patching No 187 492.00, 56 1.31 Drum filter Spray bar de-choking No 465 268.00, 57 1.32 Feed regulator de-scaling No 47 1084.00, 58 1.33 Drum filter agitator hood cleaning No 2578 83.00, 59 1.34 Drum filter trough de-choking No 1288 105.00, 60 1.35 Post shut down Work of Calcination plant No 112 268.00, 61 1.36 Chemical cleaning of scaled sectors No 2103 66.00, 62 1.37.1 Drainage, Recirculation or any slurry pump with 8", piping and above lineup or stoppage (any one activity) No 5085 117.00, 63 1.37.2 Liquor or Water pump with 8" Piping and above Lineup, or stoppage (Any One activity) No 3578 58.00, 64 1.37.3 Jammed Pump/ sump pump Revival No 841 61.00, 65 1.37.4 Interstage Cooler CCL circuit preparation or, normalisation (Any One activity) in Phase-1/2/3 No 864 194.00, 66 1.37.5 Interstage Cooler CCL circuit preparation or, normalisation (Any One activity) in Phase-4 No 232 311.00, 67 1.37.6 Seed Grinder Line up or stopping with flushing etc. or, dechoking the pipings with flushing(Any one activity) No 22 101.00, 68 1.37.7 Circuit line up during Acid cleaning of PHEs &, normalisation after flushing One pack No 292 117.00, 69, 1.37.8 PHE Activities related to (a) CCL circuit preparation or, normalisation (b) Backflushing of PHEs, © Draining of One, PHE Line During shutdown, (d) Line up of one PHE Line after, shutdown (e) Lineup for shutdown, No 340 194.00, 70 1.37.9 Line up for CCL circulation of precipitator tanks No 56 194.00, 71 1.38 Jobs for process improvement MT 2 4238.00, 72 1.39 Dechoking of master vessel & slave vessel of Calciner-D No 181 167.00, 73 1.40 Dechoking of ESP screw conveyor No 93 224.00, 74 1.41 Dechoking of ESP hopper No 86 224.00, 75 1.42 Dechoking of ESP Air slide/discharge air slide No 127 306.00, 76 1.43 Dechoking of PO-2 choking No 11 9456.00, 77 1.44 Dechoking of PO-3 choking No 9 14183.00, 78 1.45 Dechoking of CO-4 choking with its duct No 13 775.00, 79 1.46 Dechoking of any cyclone/duct other than PO-3, PO-2 &, CO-4 of calciner-D No 11 652.00, 80 1.47 Dechoking of Hot air lift with air chamber No 68 1142.00, 81 1.48 Dechoking of venturi duct of Calciner-D No 38 898.00, 82 1.49 Dechoking of venturi duct of Calciner-A, B & C No 54 244.00, 83 1.50 Dechoking/isolation/cleaning of rotary valves No 283 225.00, 84 1.51 Cleaning of Oil lances of Calciner D No 176 204.00, 85 1.52 Making valves online free upto 6 inch, 86 1.53 Making valves online free above 6 inch No 1817 37.00, 87 1.54 Unloading of filled Hydrate Dewatering/Thermol drums MT 217 115.00, 88 1.55 Weigh belt empty out No 170 224.00, 89 1.56 Hydrate Bin/dust bin/Intermediate silo cleaning No 50 790.00, 90 1.57 Calciner FBC cleaning No 68 591.00, 91 1.58 Dedusting unit surrounding and pipelines cleaning, (Excluding Bag cleaning) No 35 163.00, 92 1.59 Assistance for LDO/HFO firing(after breakdown/ long, shutdown) No 2 224.00, 93 1.60 Replacement of polishing cyclones components No 750 210.00, 94 1.61 Descaling and fixing of polishing cyclones apex
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